Mining Frother Chemistry

During the last decade, Nalco Water has led the development of frothing reagent technology that incorporates new understandings of the hydrodynamic elements of flotation circuits. Using the concept that each frother has a unique hydrodynamic curve and specific critical coalescence concentration that is dependent on air rate, we developed a new frother optimization methodology along with a simplified set of frothers that are separated into two distinct families: Alcohol and polyglycols. These two families each contain five unique frothers that can handle all the needs required in flotation circuits.

When you partner with Nalco Water, your mining operation benefits from our expertise and our experience. We are dedicated to helping you meet your recovery and grade targets so you can improve efficiency and meet your mining KPIs.

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Flotation 360™

Mineral processing optimization can feel like a moving target. Changing ore, an incorrect formulation or failing to balance recovery and grade can impact your bottom line. But Nalco Water has your solution: Flotation 360. This digital technology helps you maximize productivity and optimize your flotation circuit performance.

Optimize your circuit with the predictive capabilities of Flotation 360

  • Improve performance to increase recovery and profitability
  • Enhance visibility of potential impacts of future ore changes, allowing for mitigation of any challenges in advance
  • Optimize reagent dosing and chemical consumption, improving the total cost of operations
  • Reduce maintenance challenges such as float cell valve failures, and spend less time manually troubleshooting


Nalco Water Frother Chemistry

The NALFLOTE 500 Series, weak frothers are suitable for circuits that cannot tolerate persistency or a thick froth. They promote faster kinetics, create a stable froth that breaks down easily in launders, and exhibit good activity over a wide pH range. Typically, they are well suited to replace MIBC on circuits.

  • Promote faster kinetics.
  • Produce smaller bubbles than other alcohol-type frothers, resulting in increased mineral recovery.
  • Exhibit good activity over a wide pH range.
  • Create a stable froth that breaks down easily in launders.
产品
NALFLOTE™ F507
NALFLOTE™ F509
NALFLOTE™ F511

The NALFLOTE 600 Series, weak frothers exhibit low persistency. They promote faster kinetics and bubble strength, exhibit good activity over a wide pH range, and create a stable froth that breaks down easily in launders. The frothers produce bubble sizes that improve aeration and gas holdup. These frother help to improve recovery in a cost-effective manner and are suitable replacements for MIBC.

  • Promote faster kinetics.
  • Produce smaller bubbles than other alcohol-type frothers, resulting in increased mineral recovery.
  • Exhibit good activity over a wide pH range.
  • Create a stable froth that breaks down easily in launders.
产品
NALFLOTE™ F612
NALFLOTE™ F640
NALFLOTE™ F609

The NALFLOTE 600 Series of moderate frothers increases recovery by producing smaller bubbles than other alcohol-type frothers to improve aeration (bubble size distribution instead of aeration), which positively impacts the concentration grade. These frothers help to enhance faster kinetics and gas hold up in the flotation of desired metallic and non-metallic ores, while exhibiting good activity over a wide pH range.

  • Promotes faster kinetics.
  • Low toxicity. 
  • Produces smaller bubbles resulting in increased mineral recovery.
  • Exhibits good activity over a wide pH range.
产品
NALFLOTE™ F608
NALFLOTE™ F610
NALFLOTE™ F614
NALFLOTE™ F616

The NALFLOTE 700 Series of strong frothers is well suited for column cells with longer residence time where a stronger lift is required. It has fast kinetics and persistency and is especially suited to capturing coarse and middling particles from the gangue. They are suitable for circuits with conventional and column cells that require fast kinetics and enough persistence to hold the load and still provide good froth mobility. They exhibit good activity over a wide pH range and create a stable froth.

  • Provides a strong load support for coarse and middling particles.
  • Promotes faster kinetics and persistence.
  • Exhibits good activity over a wide pH range.
  • Creates a stable froth that breaks down easily in launders.
产品
NALFLOTE™ F706
NALFLOTE™ F708
NALFLOTE™ F710
NALFLOTE™ F711


Nalco Water Collectors

In addition to frother chemistry, Nalco Water also offers a range of collectors. Explore offerings for gold and silver, polymetallic sulphides and more to learn about the collector chemistry that can help you reach your target grade and recovery.

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Collectors for Prescious Metals

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Collectors for Polymetallic Sulphides

Coal Plant

Collectors for Coal, Phosphate, Potash

起泡剂成功案例

Copper processing plant machinery

纳尔科起泡剂方案可帮助铜选矿厂提高回采率并降低总运营成本

纳尔科与南美的一家铜矿开展合作,帮助其实现运营目标。目标包括通过其铜浮选回路提高回收率、提高生产效率,并最终降低总运营成本,同时确保安全的生产环境。通过引入FrothPro 507(我们多样化的起泡剂产品组合中的一款特定产品),纳尔科帮助该铜矿节省了维护费用并将回收率提高了2,526吨/年,总计为客户创造了$1498万的价值。在下方下载案例研究,了解详情。

Open pit mine on sunny day

纳尔科泡沫浮选解决方案帮助提高铜钼矿的采收率

美国西南部的一座铜矿面临着加工每日变化、难以加工的矿石的挑战。该客户向纳尔科寻求帮助,以获得可以改善铜和钼采收率的处理方案。通过实施合适的泡沫浮选方案,纳尔科能够以与现有产品相同的剂量帮助将整体采收率提高2%。提高采收率最终有助于降低总运营成本。在下方下载案例研究,了解详情。

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